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JQT lightweight wall panel machine-customized

JQT series lightweight wall board extrusion is a new-type product developed by our company and China Building Materials Academy.

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Product Introduction

     JQT series lightweight wall board extrusion is a new-type product developed by our company and China Building Materials Academy. This machine adopts the technology original of random tension rebar and pretensioning upper protective layer.it uses ordinary cement or port-land cement as gelling agent,the low carbon steel wire as reinforce.expand perlite,ceramsite,slag,fly ash,grain slag,sand as aggregate.The traditional manual drawing, ground moulding or stripping form plate process is integrated into a whole process that can be finished by the machine at one time. The advanced technology has greatly reduced the product cost, improved the product quality and production efficiency, and is the core equipment for the production of lightweight partition board.


Auxiliary Equipment: lightweight aggregate concrete mixer, cutter,crusher,material dumper, panel carrier vehicle,Lacing stand,panel handling machine


Working principle

     

The machine gathers distributing material, vibrating, forming, and demolding processes of the lightweight partition wall panel into one. The main motor transfers power to the reducer through the belt pulley.The output shaft of the reduction gearbox drives the helical churning knife to rotate in the forming cavity which consists of machine frame (wall board), vibration machine (vibrator) and pedestal.the lightweight mixtures is transported continuously from hoppers to forming cavities.It is subjected to the dual action of the helical churning knife (augers)extrusion and the vibrator continuous vibration in the forming cavity.with producing resonance, the wall panel can achieve the requirements of shape, size and density through be squeezed and compacted continuously.At the same time, compacted wall panel produces the reaction force to the rotating churning knife, and pushes the extruder forward continuously, thus realizing the continuous production of wall panel. The upper surface of wall panel is polished by the forming scraper at the end of the machine.


Technical parameter

No.Model制板规格孔数(个)孔径(mm)空心率(%)配套动力外形尺寸整机质量(kg)
板高(mm)板宽(mm)制板速度(m/min)主电机(kW)振动器(kW)长×宽×高(mm)
1JQT9*40904004φ5829.70.8-2.540.82450×700×780746
2JQT9*50905005φ5829.70.8-2.55.542450×800×780842
3JQT9.5*30953003φ5823.050.8-2.540.82700×600×725600
4JQT9.5*40954004φ5824.240.8-2.540.82450×700×780746
5JQT9.5*50955005φ5832.830.8-2.55.542450×800×780842
6JQT9.5*60(H)956007φ5832.440.8-2.55.542500×950×8001100
7JQT10*401004004φ5826.420.8-2.540.82450×700×780746
8JQT10*60(H)1006007φ5832.50.8-2.55.542510×900×9001104
9JQT12*60(5孔)(普通)1206005φ88420.8-2.57.51.12400×900×8001180
10JQT12*60(6孔)(H1206006φ7435.840.8-2.57.542460×900×9001194
11JQT14*60(5孔)(H1406005φ9037.870.8-2.57.542480×950×9001250
12JQT15*60(5孔)(H1506005φ9237.370.8-2.57.542480×950×9001250
13JQT18*60(H1806003φ13539.70.8-2.51142700×975×8001200
14JQT20*60(H)2006003φ14239.590.8-2.51142700×975×8001200

以上技术参数仅供参考,本公司拥有最终解释权!

Features

         1.High efficiency: it can produce panel 0.8-3.2m/min.

2The density of the plate is uniform, and it changes completely the low strength of the plate at the edge of the left rotation and the right hand mixing blade, which is easy to be cracked after assembling.

  3.High mechanization,  full hydraulic lifting.it can save a lot of raw materials: the broken end wire can be manually connected; The plate can be produced to reach the end of the bar, so that the steel bar and mixing materials can be used at the end of the pedestal, thus improving the utilization ratio of the pedestal.

        4.it doesn’t use the channel steel track, which saves the cost of the pedestal and reduces the production difficulty, ensure the accuracy of production.

       5.The main vulnerable parts have long lifetime:mixing blade can be used more than 80,000 meters,The vibration plate can reach more than 100,000 meters, and the side wall panel can reach more than       60,000 meters.


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